Industry 4.0 Champions Programme

Course details

Course provider: Calderdale College 

Eligibility: You must be aged 19 or older and live in West Yorkshire

Dates:

Cohorts 1 and 2 Thursday 19^th September to 31^st October

• Session 1 Thursday 19^th September
• Session 2 Thursday 3^rd October
• Session 3 Thursday 10^th October
• Session 4 Thursday 17^th October
• Session 5 Thursday 24^th October
• Session 6 Thursday 31^st October

Cohorts 3 and 4 Wednesday 16^th October – 20^th November

• Session 1 Wednesday 16^th October
• Session 2 Wednesday 23^rd October
• Session 3 Wednesday 30^th October
• Session 4 Wednesday 6^th November 
• Session 5 Wednesday 13^th November
• Session 6 Wednesday 20^th November

Cohorts 5 and 6 Monday 11^th November to 16^th December

• Session 1 Monday 11^th November
• Session 2 Monday 18^th November
• Session 3 Monday 25^th November
• Session 4 Monday 2^nd December 
• Session 5 Monday 9^th December
• Session 6 Monday 16^th December

Cohorts 7 and 8 TBC Starting Mid-January 2025.

Duration: 18 hours of workshop activity delivered in half day sessions.

Venue: I 4.0 HUB at The Engineering Centre, Kirkdale House, Armytage Road, Brighouse, HD6 1QF

Overview/summary of training

There are 9 Pillars to I 4.0. the fourth industrial revolution:

1. Virtual/Augmented reality
2. Additive manufacturing
3. Internet of things
4. Big data analytics
5. Cloud computing
6. Advanced simulation
7. Autonomous robotics
8. Universal integration
9. Cyber security

The 9 pillars of I 4.0 can be seen as a journey to increase business resilience, productivity and sustainability. I 4.0 isn’t the equipment or digital technology itself, it is the thought processes behind how they can be used and application of that innovation. It is a mindset and culture change that brings new ways of thinking into the workplace.

The ‘father’ of I 4.0, Henrik von Scheel, describes the three key drivers for I 4.0 success as:

• Think value, not tech
• Think people, not tools
• Set clear targets from the start

Calderdale College has developed a foundation course / fundamentals in I 4.0 to support manufacturing and advanced engineering SMEs within West Yorkshire in understanding what I 4.0 is and is not, the key pillars that relate to the sector, and how they can stimulate innovation. 

In partnership with Siemens and other industry experts, you will be led on a journey to understand the concept of I 4.0 and how it relates to you, your work and business.

The course will be delivered in our state-of-the-art I 4.0 HUB in Brighouse:

The IT Suite (Lab 1) - Creating

IT suite where Internet of Things (IoT), CAD design, Siemens’ Solid Edge Manufacturing, Technomatix, NX and Mendix Academy software, plant simulation and other business software technologies are used to explore digital solutions to production and business problems/need.

The Reality Room (Lab 2) - Testing

VR/MR brings the IT Suite theory to life and will enhance the user experience by allowing you to test the prototypes / solutions they have designed in Lab 1 within the virtual world in a safe and controlled manor. You will be able to see their design come to life and see what impact it has on production, efficiency and processes.

The Robotic Room (Lab 3) – Making

Using the latest in automotive and additive manufacturing, you will have the opportunity to experience equipment that early I 4.0 adopters have access to and learn how to innovate through its use. Existing equipment consists of, EinStar 3D scanners, Ultimaker 2+ Connect/S7 Pro Bundle and Mayku Multiplier 3D scanning, miniFactory Ultra 2, Fanuc RoboDrill D14MiBP with CRX-10iA/L Collaborative Robot.

Workshops/ Sessions

1. Introduction to Industry 4.0

This session will introduce you to the principles that underpin Industry 4.0, also known as the Fourth Industrial Revolution, represents a fundamental shift in the way manufacturing processes are carried out. This revolution is characterised by the integration of advanced technologies such as artificial intelligence, robotics, the Internet of Things, and big data analytics into the manufacturing sector. These principles aim to improve productivity, reduce costs, and enhance product quality, ultimately leading to greater competitiveness in the global marketplace.

2. Advanced Simulation and Design

You will learn about the latest technological advancements in Design and Advanced Simulation and how they are revolutionising the manufacturing processes in the era of Industry 4.0. You will explore how these technologies can be harnessed to create virtual prototypes, simulate real-world scenarios, and enhance the efficiency and productivity of engineering and manufacturing operations. This session will introduce the use of Advanced Simulation, Virtual Reality (VR), Augmented Reality (AR) in the context of all types of design (parts, processes, and products) for Engineering and Manufacturing, specifically in relation to Industry 4.0.

3. Robotics and Automation

This course will explore the advancements in robotics and automation within the engineering and manufacturing industries, particularly in the context of Industry 4.0. You will learn about the various applications of robotics and automation in streamlining production processes, enhancing efficiency, and improving overall productivity in manufacturing settings.

4. Additive Manufacturing: 3D Scanning and Printing

This session will introduce the principles and applications of 3D scanning and 3D printing in the field of Engineering and Additive Manufacturing. You will learn how to capture physical objects in a digital format using 3D scanning technology. How to manipulate and modify these digital models to generate technical drawings for component replacement and other engineering projects. You will gain an understanding of how to go from technical drawing to printing a component. 

5. Process Control Systems: Data generation and Data Analytics

This session will explore the use of sensors in engineering and manufacturing processes to monitor and collect data for analysis. The focus will be on leveraging this data to drive efficiency and productivity in the context of Industry 4.0. You will learn about different types of sensors, their applications, and how they can be integrated into existing processes. The session will also cover data analysis techniques and tools to make informed decisions based on the sensor data.

 6. Final Session

Review Workshop– What Next?

The Review Workshop provides valuable insights and feedback that can help identify the next steps

• Action Planning
• Further Training and Resources
• Change Management

What next?

This course will progress you to become an I 4.0 Champion specific to your sector, to embed the learning and practice into your workplace and culture.

As a Champion you will be a ‘go-to’ person within the employer and have links to additional help and expertise covering specialisms in the sustainability agenda.

Following the training, it is likely you will be given new responsibilities around I 4.0 strategic development and potentially develop this role into a substantive post.